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A common problem that plumbers face is the formation of a metal joint between two cast iron pipe surfaces. Typically this occurs after long use in a hot environment. Over time the joint wears down and is unable to adequately insulate the cast iron pipe surface. When this condition exists, the heating element dissipates its heat into the cast iron, causing fatigue damage and eventually a cracked joint.


Improper application is the most common cause of this frustration. Improper application procedures often involve a sudden and very deep spray or an aggressive scrubbing action that removes most of the applied finish. This often results in an acidic compound forming on the cast iron surface. As the acid eats away at the metal, it corrodes the underlying material, leaving a pitted, unsightly, and often discolored mess. Improper application may also be caused by incorrectly sizing the joint as well as inadequate mixing of the materials prior to application.


Another common problem experienced by plumbers is the occurrence of "hot spots" between cast iron pipe surfaces. Hot spots are corrosion areas between two heated surfaces. These occur when too much corrosion has formed on one side of the joint and has yet to start cooling on the opposite side of the joint. The solution to hot spot removal is to apply another application of hot spot binder to the offending area. Some people have found success in using dish washing detergent as an alternative to soap and water.


Improperly sized and mixed joint components are another reason for problems associated with this industry's application process. A poorly sized joint can restrict the movement of a cast iron pipe, decreasing its ability to adequately heat or cool. When the pipe is under stress from the application process, the potential for crack formation is increased because the joint is expanding against the expanding walls of the drain pan.


In addition to poor joint fitting, poorly applied finish coats are often to blame. Applying too much coating or finishing compound often results in an overly thick or greasy appearance. This condition often causes the joints to crack, flake and peel. When this happens, it is important to reduce the application pressure until the coating and other materials can be properly applied.


The most common complaint during application of stamps is the slowness of the application process. When the tools are not precisely fitted to the pan and are applied at an angle, the process becomes much more time consuming. This often results in a hurriedly applied finish coat that does not adhere well to the pan. For this reason, it is important to ensure that the tools are fitted correctly before starting the application process.


Lastly, an improperly sized and mixed stamping journal can lead to costly and time-consuming repairs and refinishing efforts. If the joint begins to separate from the edge of the pan, it is necessary to cut the joint away in order to prepare for the next application. This can significantly increase repair time and significantly increase costs.

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